Trays & Packaging

High-performance transit trays
for automated production

High-performance transit trays engineered for automated assembly and robotic picking.

Engineered for modern production lines
Automated Handling & Robotic Integration

Engineered for modern production lines

Dimensional stability for flawless component orientation

We design and manufacture high-precision handling trays that maintain strict dimensional tolerances under continuous operation. With advanced technical polymers, we ensure that every pocket and recess remains perfectly uniform across thousands of cycles, preventing production line jams and minimising downtime.

Heavy-Duty Transit Dunnage

Industrial-grade protection for high-value assets

Custom-formed cavities to eliminate transit damage

Our heavy-duty dunnage trays are engineered to absorb transport shocks and prevent component-to-component contact. We select thick-gauge, impact-resistant materials like HDPE and ABS to create durable, stackable trays that withstand the rigours of global logistics. These reusable solutions offer a highly sustainable and cost-effective alternative to single-use cardboard or foam packaging.

Industrial-grade protection for high-value assets
Tailored protection for sensitive environments
Specialised Material Substrates

Tailored protection for sensitive environments

Anti-static, chemical-resistant, and medical-grade options

For electronic component assembly, we manufacture trays from ESD (Electrostatic Discharge) safe materials to prevent static buildup from destroying sensitive circuitry. For clinical and laboratory applications, we work with medical-grade PETG and Acrylic, which offer exceptional chemical resistance and comply with strict hygiene regulations.

Scalable & Efficient Production

Optimised for low-to-high volume requirements

Rapid tool development for fast-paced product launches

Whether you require a low-volume run of bespoke shipping trays or thousands of standardised processing trays, our flexible manufacturing setup can accommodate your scale. Our engineering team uses Design for Manufacture (DFM) protocols to develop cost-effective tooling that keeps lead times short and initial capital expenditure low.

Optimised for low-to-high volume requirements
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Start your next
project with Thermotec

Whether you have a finalised design or a complex engineering challenge, our team is ready to provide the technical expertise and manufacturing precision you need.