Bespoke Plastic Components

Your vision,
built to perform

End-to-end plastic component development for demanding applications.

Your concept, engineered for production
Engineering Support

Your concept, engineered for production

Collaborative DFM to optimise custom components

We work closely with your design teams from the earliest stages, providing expert Design for Manufacture (DFM) insight. By evaluating radii, draft angles, undercuts and general moul feasibility, we ensure your custom components are perfectly optimised for vacuum forming or PU overmoulding.

Advanced Technical Substrates

Formulated for performance

Matching unique applications with high-specification materials

Our deep expertise in material science allows us to guide you to the perfect substrate for your operating environment. Whether your project demands the extreme impact strength of Polycarbonate, the structural rigidity and A surface finish of ABS, the chemical resistance of HDPE, or the lightweight strength of advanced composites, we handle it with uncompromising quality.

Formulated for performance
Consistent accuracy on every axis
Advanced 5-Axis CNC Finishing

Consistent accuracy on every axis

Complex trimming for intricate bespoke details

To achieve the complex apertures, defined undercuts, and strict tolerances your custom parts require, we utilise state-of-the-art 5-axis CNC routing. This high-speed technology allows us to trim formed parts from any angle with exceptional repeatability.

Scalable & Flexible Tooling

Optimised for your production volumes

Cost-effective moulding solutions from prototype to production

We offer highly flexible tooling solutions that match your specific project life cycle and budget. For initial validation we engineer cost-effective resin soft tooling. When your project scales into mid-volume production, we transition to high-durability, water-cooled aluminium tools.

Optimised for your production volumes
Work With Us

Start your next
project with Thermotec

Whether you have a finalised design or a complex engineering challenge, our team is ready to provide the technical expertise and manufacturing consistency you need.